Enhancing Efficiency and Durability Fusion Bonded Epoxy Coated Steel Tanks for Drilling Fluids

In the realm of oil and gas exploration and production, the effective management of drilling fluids is paramount to operational success. Drilling fluids, often referred to as mud, play a crucial role in wellbore stability, lubrication of drilling equipment, and removal of drill cuttings. To ensure optimal performance and environmental safety, the containment and storage of drilling fluids require robust and reliable solutions. One such solution gaining prominence is the Fusion Bonded Epoxy (FBE) coated steel tank.

Understanding Fusion Bonded Epoxy Coated Steel Tanks:

Fusion-bonded epoxy coating technology has revolutionized the storage tank industry, offering unparalleled corrosion resistance, durability, and cost-effectiveness. FBE-coated steel tanks are constructed using high-quality steel plates coated with a thermosetting epoxy powder. Through a fusion bonding process, the epoxy powder forms a resilient and seamless barrier on the steel substrate, effectively shielding it from corrosive elements present in drilling fluids and the surrounding environment.

Epoxy Coated Steel Tanks

With over 30 years of experience in tank research, production, and construction, Zhengzhong Technology, in collaboration with the leading global paint and coating manufacturer AkzoNobel, has jointly developed Fusion Bonded Epoxy (FBE) coating technology. Epoxy coating is an advanced anti-corrosion coating known for its exceptional corrosion resistance and adhesion properties. Moreover, the epoxy coating technology employs special construction techniques such as electrostatic spraying, enhancing coating uniformity and adhesion, thereby significantly extending the tank's lifespan.

Tanks coated with epoxy coating technology not only boast advanced technology and cost-effectiveness but also offer convenient and swift installation. Their quality meets the requirements of standards such as AWWA D103-09 and ISO 9227/ASTM B117, garnering immediate recognition from customers upon introduction.

Epoxy Coated Steel Tanks Specifications

Application	Test Standard	Result
Coating Color	Standard RAL 5015 sky blue	Other colors are available
Dry Film Thickness	Average Dry Thickness	5~10 miles /125 ~250 microns(internal)
Dry Film Thickness	Average Dry Thickness	5~10 miles /125 ~250 microns(epoxy primer+ topcoat)
Holiday Test	≥1100V (all panels)	Zero-discontinuity at test voltage
Hot water immersion 90 days, 70°	AWWA C550-05	Meets/exceeds standard
Corrosion Resistance	Salt Spray ISO 9227/ASTM B117	Pass
Impact Resistance	ASTM D2794	Pass 160 in-ibs direct & reverse impact
PH Range	3~12
Abrasion Resistance	Adhesion ASTM D3359	Adhesion ASTM D3359
Hardness	ISO15184 / ASTM D3363	2H
Chemical Immersion test	50% NaOH, 50% H2S04	Meets/exceeds industry standard
UV Resistance	outdoor exposure testing	5 years
Color Stability	outdoor exposure testing	5 years

Advantages of Center Enamel's FBE Tanks

Corrosion Resistance: FBE tanks offer exceptional corrosion resistance, safeguarding the integrity of stored crude oil over extended periods.

Superior Adhesion: The specialized application process, including state-of-the-art electrostatic spray technology, ensures uniform coating and robust adhesion to the steel substrate, enhancing the tank's longevity and reliability.

Compliance with Stringent Standards: Center Enamel's FBE tanks adhere to rigorous industry standards such as AWWA D103-09, ISO 9227/ASTM B117, and other international regulations, guaranteeing compliance and reliability.

Cost-Effectiveness: These tanks provide a cost-effective solution for crude oil storage, requiring minimal maintenance while delivering long-term performance and durability.

Versatile Applications: Beyond crude oil storage, Center Enamel's storage tanks find application across various industries, including petrochemicals, wastewater treatment, agriculture, and more.

Commitment to Quality and Excellence

As a testament to its unwavering dedication to quality, Zhengzhong Technology's storage tanks are certified to ISO 9001, NSF/ANSI 61, WRAS, LFGB, BSCI, ISO 45001, and other international standards. The company's state-of-the-art manufacturing facilities, coupled with a team of seasoned professionals, ensure the highest standards of craftsmanship and performance in every tank produced.

Global Recognition and Partnerships

With a global footprint spanning over 90 countries, Center Enamel's storage tanks have earned widespread recognition and acclaim. Partnerships with industry giants such as Paques, Veolia, Coca-Cola, PetroChina, and Sinopec underscore the company's stature as a trusted provider of storage solutions worldwide.

Advantages of FBE Coated Steel Tanks for Drilling Fluids:

Corrosion Resistance: FBE coatings provide exceptional resistance to corrosion, ensuring the integrity of the tank even when exposed to aggressive drilling fluids containing corrosive agents such as hydrogen sulfide (H2S) and chloride ions.

Durability: The fusion bonding process creates a strong bond between the epoxy coating and the steel substrate, resulting in a durable and long-lasting storage solution capable of withstanding harsh operating conditions encountered in drilling operations.

Environmental Protection: FBE coated steel tanks are environmentally friendly, as the epoxy coatings are free from volatile organic compounds (VOCs) and harmful chemicals, reducing the risk of contamination to soil and groundwater.

Maintenance Efficiency: The smooth and non-porous surface of FBE coatings facilitates easy cleaning and maintenance of the tanks, minimizing downtime and operational disruptions during maintenance activities.

Customization Options: FBE coated steel tanks can be customized to meet specific requirements such as size, capacity, and configuration, allowing for seamless integration into drilling fluid management systems.

Application in Drilling Operations:

FBE coated steel tanks find extensive application in various stages of drilling operations, including:

Mud Mixing and Storage: FBE coated steel tanks serve as primary storage units for drilling fluids, providing a secure and stable environment for mixing, storage, and circulation of mud additives.

Mud Recycling and Treatment: During drilling operations, mud recycling and treatment are essential for maintaining fluid properties and minimizing environmental impact. FBE coated steel tanks facilitate the efficient separation, treatment, and recycling of drilling fluids, contributing to sustainable drilling practices.

Mud Transfer and Disposal: FBE coated steel tanks are utilized for temporary storage and transfer of drilling fluids between drilling rigs, mud pumps, and disposal facilities, ensuring efficient logistics and compliance with regulatory requirements.

Fusion bonded epoxy coated steel tanks offer a reliable and cost-effective solution for the containment and management of drilling fluids in oil and gas drilling operations. With their superior corrosion resistance, durability, and environmental compatibility, FBE coated steel tanks enhance operational efficiency, minimize environmental risks, and contribute to the sustainable development of the oil and gas industry. As the demand for efficient and reliable drilling fluid storage solutions continues to rise, FBE coated steel tanks emerge as a preferred choice for operators seeking performance and longevity in their storage infrastructure.

Shijiazhuang Zhengzhong Technology Co., Ltd combines the excellent performance of different storage tanks to provide customers with solutions composed of diversified equipment combinations, flexibly meeting both customer needs and application requirements. Throughout the project construction process, Shijiazhuang Zhengzhong Technology Co., Ltd's teams collaborate closely, actively coordinate, and attach importance to every aspect, ensuring each step is meticulously monitored to ensure the smooth completion of the project.

From being a leader in the Asian glass-fused-to-steel tank industry to becoming a diversified equipment manufacturer in China's environmental protection sector Shijiazhuang Zhengzhong Technology Co., Ltd continuously iterates and upgrades its equipment development using key core technologies, driving sustained high-quality development of the company's business under new circumstances. Leveraging its existing brand advantage, technological expertise, and team strength, the company will continue to focus on cutting-edge industry technology, adhere to a diversified development strategy, and promote its environmental business to new heights, while jointly creating a beautiful ecological landscape.

https://www.cectank.com/epoxy-coated-steel-tanks/